• Elastomeric Solutions Engineered for Superior Flexibility & Enduring Performance

Elastomeric Solutions

Engineering Tomorrow's Success with Elastomers

Progressive elastomers form the foundation of tomorrow’s sealing solutions. Our advanced formulations are crafted to exceed industry standards while adapting to your unique requirements. With a diverse range that spans standard materials like NBR, HNBR, EPDM, and CR, and extends to high-performance compounds such as VMQ, FVMQ, FKM, and FFKM, we engineer excellence into every product.

Our Capabilities

Advanced Elastomer Manufacturing Capabilities

Precision LSR Injection, Extrusion & Compression Moulding

Cost-effective advanced LSR, dual-extrusion and compression moulding for large-part, high-performance elastomer solutions across industries. High-accuracy moulding achieving tight tolerances (0.08–0.15 mm) for complex LSR components with exceptional precision.

LSR Injection Moulding

Co-Moulding

Co-moulding (Over moulding / Insert Moulding / 2&3k Moulding)

Design and Fabrication of Moulds

Design and Fabrication of Moulds

Quick Turn Prototyping

Quick Turn prototyping

Medical Certification

Chemistry Lab & Class 8 & 9 Clean Room Facilities

Clean room facilities (Class 8 & 9)

Validation Process

Case Study: Building a Catheter-Deployable Cardiac Occluder

Case Study: Building a Catheter-Deployable Cardiac Occluder

Overmoulding process with silicone extra-thin film (0.08 mm ±10%) on a nitinol wire mesh cone to create the silicone film to prevent excessive bleeding.

Manufacturing Process:

  • Nitinol Wire Shaping: The nitinol wire is cut, laser-welded, and shaped into the desired form.

  • Delivery System: The occluder is designed to be deployed via a applicator, incorporating a delivery system that enables attachment, loading, and controlled deployment.

How the Occluder Works: The occluder is guided through a blood vessel—typically from the groin—to the heart, where it is deployed to cover and seal the defect. Over time, the body’s tissue grows around the occluder, permanently closing the hole.

Our Proven Solutions

Comprehensive Elastomeric Solutions for Every Industry

Our advanced manufacturing capabilities ensure precision, efficiency, and innovation at every stage. From dual-material extrusion and precision moulding to co-moulding techniques like overmoulding and insert moulding, we deliver high-performance solutions.

Applications

Medical Devices

• Biocompatible elastomer components for implantables, diagnostic tools, catheter tips and gaskets.

• Silicone overmoulding on sensors or electronics for wearable health monitors.

• Compliance with ISO 13485, FDA 21 CFR 820 and IEC 60601 standards.

Telecommunications

• Sealing and shock absorption for outdoor telecom equipment (e.g. antenna gaskets, enclosures).

• RF-shielding elastomeric materials.

• Weatherproofing and thermal management.

Wearables

• Skin-safe, flexible enclosures for smartwatches, fitness trackers and biosensors.

• Sweat, water and UV-resistant elastomer solutions.

• Miniaturised, lightweight components for user comfort and durability.

Industrial Applications

• Durable elastomeric parts for harsh environments (e.g. seals, grommets, vibration dampers).

• Chemical, oil and abrasion-resistant materials.

• Electromechanical integration for control panels and HMI interfaces.

Materials

Nitrile Butadiene Rubber (NBR)

Nitrile Butadiene Rubber (NBR)—also known as Buna-N—is a synthetic rubber copolymer of acrylonitrile (ACN) and butadiene, widely valued for its excellent resistance to oils, fuels, and chemicals.

Key Points:

  • Oil & Fuel Resistance: Outstanding performance in contact with petroleum oils, hydraulic fluids, and gasoline.

  • Mechanical Strength: Good tensile strength, abrasion resistance, and compression set.

  • Temperature Range: Typically –40°C to +120°C (can vary by formulation).

  • Chemical Resistance: Good resistance to aliphatic hydrocarbons, greases, and some acids/alkalis.

  • Limitations: Poor resistance to ozone, sunlight, and weathering unless specially compounded.

Common Applications:

  • O-rings, seals, gaskets

  • Hoses and tubing

  • Automotive and aerospace components

  • Gloves and protective equipment

  • Industrial rollers and diaphragms

Ethylene Propylene Diene Monomer (EPDM)

Ethylene Propylene Diene Monomer (EPDM) is a synthetic rubber known for its excellent weather, ozone, and heat resistance, making it ideal for outdoor and high-temperature applications.

Key Points:

  • Weather & Ozone Resistance: Outstanding durability against UV, ozone, and aging.

  • Temperature Range: Typically –50°C to +150°C (and higher with special grades).

  • Chemical Resistance: Good resistance to water, steam, mild acids, and alkalis.

  • Electrical Properties: Good electrical insulation performance.

  • Limitations: Poor resistance to petroleum oils, fuels, and most hydrocarbons.

Common Applications:

  • Automotive weatherstrips and hoses

  • Roofing membranes and seals

  • HVAC gaskets and insulation

  • Electrical cable insulation

  • Outdoor seals and grommets

Chloroprene Rubber (CR)

Chloroprene Rubber (CR)—commonly known as Neoprene—is a versatile synthetic rubber recognized for its balanced resistance to oils, weathering, and mechanical stress.

Key Points:

  • Weather & Ozone Resistance: Good resistance to aging, ozone, and sunlight.

  • Oil & Chemical Resistance: Moderate resistance to oils, greases, and many chemicals.

  • Mechanical Properties: Good tensile strength, toughness, and abrasion resistance.

  • Temperature Range: Typically –40°C to +120°C.

  • Flame Resistance: Inherently self-extinguishing.

Common Applications:

  • Seals, gaskets, and hoses

  • Automotive and industrial belts

  • Vibration mounts and pads

  • Protective clothing and wetsuits

  • Electrical insulation and cable jackets

Natural Rubber (NR)

Natural Rubber (NR) is a naturally occurring elastomer derived from latex, valued for its excellent elasticity, resilience, and mechanical strength.

Key Points:

  • Elasticity & Flexibility: Outstanding rebound and flexibility.

  • Mechanical Strength: High tensile strength, tear resistance, and abrasion resistance.

  • Dynamic Performance: Excellent fatigue and vibration-damping properties.

  • Temperature Range: Typically –50°C to +80°C.

  • Limitations: Poor resistance to oils, fuels, ozone, and weathering unless specially protected.

Common Applications:

  • Tires and automotive components

  • Vibration mounts and bushings

  • Conveyor belts and hoses

  • Seals, gaskets, and molded parts

  • Footwear and industrial goods

Fluorinated Rubber (FR)

Fluorinated Rubber (FR)—commonly referred to as FKM or Viton®—is a high-performance synthetic rubber known for its exceptional resistance to heat, chemicals, and aggressive fluids.

Key Points:

  • Heat Resistance: Excellent performance at high temperatures (typically –20°C to +200°C, higher with special grades).

  • Chemical Resistance: Outstanding resistance to fuels, oils, solvents, acids, and many chemicals.

  • Low Permeability: Very low gas and fluid permeability.

  • Aging & Weather Resistance: Excellent resistance to ozone, UV, and oxidation.

  • Limitations: Higher cost compared to general-purpose rubbers; limited low-temperature flexibility.

Common Applications:

  • O-rings, seals, and gaskets

  • Automotive and aerospace fuel systems

  • Chemical processing equipment

  • Oil & gas components

  • High-temperature industrial seals

Isobutylene Isoproprene Rubber (IIR)

Isobutylene Isoprene Rubber (IIR)—commonly known as Butyl Rubber—is a synthetic rubber valued for its exceptional air and gas impermeability and good chemical resistance.

Key Points:

  • Low Gas Permeability: Excellent barrier to air, moisture, and gases.

  • Chemical Resistance: Good resistance to acids, alkalis, and polar chemicals.

  • Weather & Ozone Resistance: Very good resistance to aging, ozone, and UV.

  • Damping Properties: Good vibration and shock absorption.

  • Temperature Range: Typically –40°C to +120°C.

  • Limitations: Poor resistance to petroleum oils and fuels; lower resilience than NR.

Common Applications:

  • Inner tubes and tire liners

  • Pharmaceutical stoppers and closures

  • Seals, gaskets, and diaphragms

  • Roofing membranes

  • Vibration isolation components

Styrene Butadiene Rubber (SBR)

Styrene Butadiene Rubber (SBR) is a widely used synthetic rubber known for its good abrasion resistance, durability, and cost-effectiveness.

Key Points:

  • Abrasion Resistance: Good wear resistance for dynamic applications.

  • Mechanical Properties: Good tensile strength and toughness.

  • Temperature Range: Typically –50°C to +100°C.

  • Water Resistance: Good resistance to water and mild chemicals.

  • Limitations: Poor resistance to oils, fuels, ozone, and weathering unless specially compounded.

Common Applications:

  • Tires and tire treads

  • Conveyor belts and hoses

  • Seals and gaskets

  • Footwear soles

  • General-purpose molded rubber parts

Silicone Rubber (SR)

Silicone Rubber (SR) is a high-performance elastomer known for its exceptional temperature stability, flexibility, and biocompatibility.

Key Points:

  • Wide Temperature Range: Typically –60°C to +200°C (and higher with special grades).

  • Flexibility: Maintains elasticity at both low and high temperatures.

  • Weather & Ozone Resistance: Excellent resistance to UV, ozone, and aging.

  • Electrical Properties: Excellent electrical insulation.

  • Biocompatibility: Suitable for food-grade and medical applications.

  • Limitations: Lower tear and abrasion resistance compared to many rubbers.

Common Applications:

  • Seals, gaskets, and O-rings

  • Medical and healthcare components

  • Food-processing equipment parts

  • Electrical insulation and cable jackets

  • Automotive and aerospace components

Elastomer Non Stain (ENS)

Elastomer Non-Stain (ENS) is a specialized synthetic rubber designed to prevent staining or marking on surfaces while retaining the flexibility and durability of conventional elastomers.

Key Points:

  • Non-Staining: Formulated to avoid leaving marks on contact surfaces, ideal for sensitive applications.

  • Mechanical Properties: Good elasticity, resilience, and abrasion resistance.

  • Chemical Resistance: Generally resistant to mild chemicals, oils, and water (varies by formulation).

  • Temperature Range: Moderate, depending on the specific ENS type.

  • Limitations: May have lower resistance to harsh chemicals or extreme temperatures compared to high-performance rubbers.

Common Applications:

  • Seals and gaskets in visible or cosmetic-sensitive products

  • Rubber components in food or medical equipment

  • Protective pads or bumpers that contact delicate surfaces

  • Conveyor belts or rollers where marking is undesirable

Case Study: Manufacturing a Silicone Wound Care Patch

Case Study: Manufacturing a Silicone Wound Care Patch

Create a reusable medical-grade silicone patch that supports skin recovery and helps flatten hypertrophic and keloid scars without causing irritation.

Manufacturing Process:

  • Silicone Casting: Medical-grade silicone rubber is cast to achieve consistent softness and flexibility for long-term wear.

  • Breathable Film Lamination: A precision lamination process bonds a breathable film layer that allows moisture release while maintaining adhesion.

  • Form Control: The gel layer is engineered to retain shape and adhere evenly across repeated use.

    How the Patch Works:
    Applied to healed skin, the patch delivers gentle pressure and hydration to help flatten scars. It is washable, reusable, and registered with Malaysia’s Medical Device Authority, showcasing our wound care expertise from silicone processing to precision lamination.

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