• Elastomeric Solutions Engineered for Superior Flexibility & Enduring Performance

Elastomeric Solutions

Engineering Tomorrow's Success with Elastomers

Progressive elastomers form the foundation of tomorrow’s sealing solutions. Our advanced formulations are crafted to exceed industry standards while adapting to your unique requirements. With a diverse range that spans standard materials like NBR, HNBR, EPDM, and CR, and extends to high-performance compounds such as VMQ, FVMQ, FKM, and FFKM, we engineer excellence into every product.

Our Capabilities

Advanced Elastomer Manufacturing Capabilities

Precision LSR Injection, Extrusion & Compression Moulding

Cost-effective advanced LSR, dual-extrusion and compression moulding for large-part, high-performance elastomer solutions across industries. High-accuracy moulding achieving tight tolerances (0.08–0.15 mm) for complex LSR components with exceptional precision.

LSR Injection Moulding

Co-Moulding

Co-moulding (Over moulding / Insert Moulding / 2&3k Moulding)

Design and Fabrication of Moulds

Design and Fabrication of Moulds

Quick Turn Prototyping

Quick Turn prototyping

Medical Certification

Chemistry Lab & Class 8 & 9 Clean Room Facilities

Clean room facilities (Class 8 & 9)

Validation Process

Case Study: Building a Catheter-Deployable Cardiac Occluder

Case Study: Building a Catheter-Deployable Cardiac Occluder

Overmoulding process with silicone extra-thin film (0.08 mm ±10%) on a nitinol wire mesh cone to create the silicone film to prevent excessive bleeding.

Manufacturing Process:

  • Nitinol Wire Shaping: The nitinol wire is cut, laser-welded, and shaped into the desired form.

  • Delivery System: The occluder is designed to be deployed via a applicator, incorporating a delivery system that enables attachment, loading, and controlled deployment.

How the Occluder Works: The occluder is guided through a blood vessel—typically from the groin—to the heart, where it is deployed to cover and seal the defect. Over time, the body’s tissue grows around the occluder, permanently closing the hole.

Our Proven Solutions

Comprehensive Elastomeric Solutions for Every Industry

Our advanced manufacturing capabilities ensure precision, efficiency, and innovation at every stage. From dual-material extrusion and precision moulding to co-moulding techniques like overmoulding and insert moulding, we deliver high-performance solutions.

Applications

Medical Devices

• Biocompatible elastomer components for implantables, diagnostic tools, catheter tips and gaskets.

• Silicone overmoulding on sensors or electronics for wearable health monitors.

• Compliance with ISO 13485, FDA 21 CFR 820 and IEC 60601 standards.

Telecommunications

• Sealing and shock absorption for outdoor telecom equipment (e.g. antenna gaskets, enclosures).

• RF-shielding elastomeric materials.

• Weatherproofing and thermal management.

Wearables

• Skin-safe, flexible enclosures for smartwatches, fitness trackers and biosensors.

• Sweat, water and UV-resistant elastomer solutions.

• Miniaturised, lightweight components for user comfort and durability.

Industrial Applications

• Durable elastomeric parts for harsh environments (e.g. seals, grommets, vibration dampers).

• Chemical, oil and abrasion-resistant materials.

• Electromechanical integration for control panels and HMI interfaces.

Materials

Nitrile Butadiene Rubber (NBR)
Ethylene Propylene Diene Monomer (EPDM)
Chloroprene Rubber (CR)
Natural Rubber (NR)
Fluorinated Rubber (FR)
Isobutylene Isoproprene Rubber (IIR)
Styrene Butadiene Rubber (SBR)
Silicone Rubber (SR)
Elastomer Non Stain (ENS)

Case Study: Manufacturing a Silicone Wound Care Patch

Case Study: Manufacturing a Silicone Wound Care Patch

Create a reusable medical-grade silicone patch that supports skin recovery and helps flatten hypertrophic and keloid scars without causing irritation.

Manufacturing Process:

  • Silicone Casting: Medical-grade silicone rubber is cast to achieve consistent softness and flexibility for long-term wear.

  • Breathable Film Lamination: A precision lamination process bonds a breathable film layer that allows moisture release while maintaining adhesion.

  • Form Control: The gel layer is engineered to retain shape and adhere evenly across repeated use.

    How the Patch Works:
    Applied to healed skin, the patch delivers gentle pressure and hydration to help flatten scars. It is washable, reusable, and registered with Malaysia’s Medical Device Authority, showcasing our wound care expertise from silicone processing to precision lamination.

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