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Flex Versa Group

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      • Elastomeric Solutions Engineered for Superior Flexibility & Enduring Performance

      Elastomeric Solutions

      Engineering Tomorrow's Success with Elastomers

      Progressive elastomers form the foundation of tomorrow’s sealing solutions. Our advanced formulations are crafted to exceed industry standards while adapting to your unique requirements. With a diverse range that spans standard materials like NBR, HNBR, EPDM, and CR, and extends to high-performance compounds such as VMQ, FVMQ, FKM, and FFKM, we engineer excellence into every product.

      Our Capabilities

      Advanced Elastomer Manufacturing Capabilities

      Precision LSR Injection, Extrusion & Compression Moulding

      Cost-effective advanced LSR, dual-extrusion and compression moulding for large-part, high-performance elastomer solutions across industries. High-accuracy moulding achieving tight tolerances (0.08–0.15 mm) for complex LSR components with exceptional precision.

      LSR Injection Moulding

      Co-Moulding

      Co-moulding (Over moulding / Insert Moulding / 2&3k Moulding)

      Design and Fabrication of Moulds

      Design and Fabrication of Moulds

      Quick Turn Prototyping

      Quick Turn prototyping

      Medical Certification

      Chemistry Lab & Class 8 & 9 Clean Room Facilities

      Clean room facilities (Class 8 & 9)

      Validation Process

      Our Proven Solutions

      Comprehensive Elastomeric Solutions for Every Industry

      Our advanced manufacturing capabilities ensure precision, efficiency, and innovation at every stage. From dual-material extrusion and precision moulding to co-moulding techniques like overmoulding and insert moulding, we deliver high-performance solutions.

      Applications

      Medical Devices

      • Biocompatible elastomer components for implantables, diagnostic tools, catheter tips and gaskets.

      • Silicone overmoulding on sensors or electronics for wearable health monitors.

      • Compliance with ISO 13485, FDA 21 CFR 820 and IEC 60601 standards.

      Telecommunications

      • Sealing and shock absorption for outdoor telecom equipment (e.g. antenna gaskets, enclosures).

      • RF-shielding elastomeric materials.

      • Weatherproofing and thermal management.

      Wearables

      • Skin-safe, flexible enclosures for smartwatches, fitness trackers and biosensors.

      • Sweat, water and UV-resistant elastomer solutions.

      • Miniaturised, lightweight components for user comfort and durability.

      Industrial Applications

      • Durable elastomeric parts for harsh environments (e.g. seals, grommets, vibration dampers).

      • Chemical, oil and abrasion-resistant materials.

      • Electromechanical integration for control panels and HMI interfaces.

      Materials

      Nitrile Butadiene Rubber (NBR)
      Ethylene Propylene Diene Monomer (EPDM)
      Chloroprene Rubber (CR)
      Natural Rubber (NR)
      Fluorinated Rubber (FR)
      Isobutylene Isoproprene Rubber (IIR)
      Styrene Butadiene Rubber (SBR)
      Silicone Rubber (SR)
      Elastomer Non Stain (ENS)

      Case Study: Building a Catheter-Deployable Cardiac Occluder

      Case Study: Building a Catheter-Deployable Cardiac Occluder

      Overmoulding process with silicone extra-thin film (0.08 mm ±10%) on a nitinol wire mesh with polyester fabric, shaped into a double-disc design with a connecting waist.

      Manufacturing Process:

      • Nitinol Wire Shaping: The nitinol wire is cut, laser-welded, and shaped into the desired form.

      • Fabric Sewing: Polyester fabric is hand-sewn into the metal mesh structure.

      • Delivery System: The occluder is designed to be deployed via a catheter, incorporating a delivery system that enables attachment, loading, and controlled deployment.

      How the Occluder Works: The occluder is guided through a blood vessel—typically from the groin—to the heart, where it is deployed to cover and seal the defect. Over time, the body’s tissue grows around the occluder, permanently closing the hole.

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      *Compulsory Field