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Flex Versa Group

Capabilities
    Industries
      • About Us
      • Global Partnerships
      • News & Insights
      • Careers
      • Contact Us

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      • Pushing the Boundaries of Thermoplastic Moulding and Precision Tooling

      Precision Plastic Injection Moulding

      Precision-Driven Thermoplastic Moulding

      With expertise in mould design, fabrication and process optimisation, we engineer high-precision plastic components for industries ranging from premium lifestyle products to medical devices. Backed by secondary processing solutions, we provide a fully integrated approach to thermoplastic moulding.

      Our Capabilities

      From Design to Perfection, Every Step Is Engineered for Quality

      • Diversified Tonnage Range

        62 moulding machines (60T–650T) with hydraulic/electric options for versatile project needs.

      • Automated Moulding Solutions

        Robotic arms and multi-core sequencers enable complex, high-precision moulding cycles.

      • Multi-Material Moulding

        Co-moulding (over-moulding/insert moulding) for integrated, durable composite parts.

      • Mould Design and Fabrication

        In-house design and fabrication of moulds for rapid iteration and quality control.

      • Secondary Processes

        Robotic spray painting, ultrasonic welding, laser etching, and fabric over plastic assembly.

      • Design for Manufacturing (DFM)

        Product designs are optimised for manufacturability by enabling informed resin selection, efficient flow characteristics, precise moulding parameters and optimised cycle times.

      Our Proven Solutions

      Medical Components Moulding

      ISO 13485-certified processes for compliant medical components moulding.

      Moulding for IP6X Applications

      Precision moulding solutions engineered to meet IP6X standards (for IoT devices), offering complete protection against dust ingress and enhanced sealing for resistance to water and fluid exposure.

      Cosmetic-Grade Moulding

      Precision moulding for high-visibility parts, ensuring flawless surface finish, minimal blemishes and consistent aesthetics (for premium lifestyle and consumer electronics).

      Engineered Glass-Filled Moulding

      High-performance moulding for industrial (metering, energy and clean tech) applications using glass-filled resins, ensuring structural integrity, dimensional stability and long-term reliability under harsh operating conditions.

      Automotive Components Moulding

      Precision moulding for automotive-grade parts, guided by APQP frameworks and zero-defect standards. Our robust process controls ensure high consistency and compliance with stringent industry requirements.

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