A customer needed to commercialise a complex 3D printing system while running NPI in parallel across multiple design teams. With no internal manufacturing capability, the entire build had to be executed externally under strict budget and timeline constraints.

FVG deployed subject matter experts in metals, electronics, wiring, and system integration directly at the client’s R&D hub to support problem solving and process scale-up. By leveraging Malaysia’s robust manufacturing ecosystem, FVG established a flexible build platform that supported both design evolution and commercialisation.

Manufacturing Process:

• System Integration: Full mechanical assembly with embedded electronics, wiring, and metal structures.
  

• Collaboration: On-site engineering support to align R&D and production scale-up.
  

• Box Build Solution: A complete end-to-end build platform capable of evolving alongside product design requirements.
  
  

Outcome:
FVG delivered the full NPI build in just 4 weeks by combining DVT and PVT cycles, supported by a cross-functional team of specialists. The project achieved cost targets of US$100K per unit, well below the industry benchmark of US$200K–800K. Just as important, the production framework was designed with foresight, so the path from prototype to higher volumes was already in place.